Encore’s single column overhead machine designs allow customers to view the process from the safety of the cleanroom. Dual columns have limited visibility requiring the process to be viewed from inside the booth. Blow-off: Using Encore engineered and designed standard machines and robot mounted assemblies Encore offers an extensive assortment of custom blow off systems for a wide variety of vehicle and product sizes. Blow off systems typically fan driven, electro-statically charged, to remove dirt and foreign particles from the surface of parts prior to painting. There are a variety of options on blow off systems, including: Stationary (fixed) or Machine/Robotic. Machine configurations are of various sizes and complexities, High/low volume, high/low velocity air, Compressed or fan driven air, PC based or PLC based visualization systems, PLC based with PC or Panel view Graphical User Interfaces, Clean Wall or In-booth Design, Vacuum collection and/or booth collection of dirt.
Automation systems spray a PVC or Polyurethane based material onto the rocker panel, sill, and under body to prevent stones and rocks from chipping the paint in this area. Also known as stone guard chip or SGC. Every paint shop is different. TKS offers each paint system as an independent module, so each customer can mix and match to meet their requirements. We specialize in providing custom designs & custom engineering for each client for each vehicle. We are a full-service design-build industrial contractor.
TKS offers a proprietary high-pressure water spray technology to clean car bodies of weld balls and iron dust prior to the film build processes. A clean car body is critical to a quality surface finish. TKS’ electrical engineering department works with many manufacturers including Spang, Controlled Power, and more. TKS provides a variety of types of anodes: solid, flushing, roof-, wall-, and floor-mounted. We also design and provide the anolyte system. A properly sized and maintained UF system is key to a clean e-coat finish. Along with our patented counterflow innovation, TKS offers a cost-effective ED system. Find additional information at https://www.tksindustrial.com/paint-systems.
TKS Industrial offers our unique paint technology to deliver the highest finish quality. We are a full service operation, delivering turn-key solutions for each step of the paint process. We can offer either individual parts of the paint process or a comprehensive system including paint spray booths, robot systems, paint circulation systems, conveyor systems, and VOC Abatement systems to control and reduce CO2 and NOx from painting facilities.
All four major ovens: E-coat oven, Sealer oven, (optional) Primer oven, and Topcoat oven all consist of heat-up and hold zones. In a 3-wet paint booth process arrangement, there isn’t a Primer oven, instead a heated flash off (HFO) is used. Sometimes there are also smaller ovens for black-out and cavity wax. We offer a paint-drying oven that responds to temperature increases in body areas. The oven design will increase heating in zones of thick parts, such as sill inners or pillars where it is difficult to dry paints, while maintaining the temperature of keep-zones with a minimized flow rate to reduce dirt contamination and reduce energy usage.
TKS Industrial Company is a world class designer and builder of Paint Finishing Systems and Pollution Abatement Systems for the automotive and related industries. We are dedicated to continually provide our customers with products and services of only the highest possible quality. Discover more information at tks paint booths.